Daitoa Ceramics, the producer of the beloved Nekochigura series, exemplifies the best of Japanese tableware. Known for its pure white porcelain and charming cat-themed designs, this Minoyaki manufacturer combines functionality with artistry.
We recently visited their factory to gain insights into their production process and the philosophy that drives their operations. Daitoa Ceramics’ commitment to sustainability, community, and craftsmanship makes them a leader in the world of tableware made in Japan.
State-of-the-Art Automation in Japanese Tableware Production
At Daitoa Ceramics, the production floor resembles an automotive factory, equipped with advanced machinery designed for efficient, large-scale production. From conveyor belts transporting plates to automated forming machines, every step of the process is optimized for quality and efficiency.
Eco-Friendly Clay Preparation
The clay kneading machine is the starting point of every masterpiece. This machine kneads the clay into large cylindrical blocks, ready for shaping. To reduce physical strain, the factory uses mechanical lifts to move these heavy blocks, embodying a “people-friendly” production philosophy.
Sustainable Manufacturing Practices
Daitoa Ceramics is deeply committed to environmental sustainability. Unused clay scraps are recycled into new materials, and waste from firing is sent to specialized recycling facilities. This zero-waste approach underscores their dedication to eco-friendly practices.
Japan’s Largest Bisque Kiln
The factory houses one of Japan’s largest bisque kilns, stretching over 60 meters and capable of firing 100,000 pieces of tableware daily. This fully automated kiln operates 24/7, ensuring a consistent supply of high-quality Minoyaki products.
Balancing Tradition and Innovation
While automation plays a significant role, some intricate processes, such as hand-painting delicate designs, are entrusted to skilled artisans. Daitoa Ceramics values the artistry of human hands, ensuring that the tradition of handmade Japanese tableware continues alongside modern techniques.
Supporting Community and Craftsmanship
Daitoa Ceramics collaborates with local university students, hosting design competitions to inspire the next generation of artisans. By nurturing young talent, they ensure the legacy of Minoyaki thrives for years to come.
Discover Daitoa Ceramics
Our visit to Daitoa Ceramics provided valuable insights into the world of Japanese tableware. With their cutting-edge technology, eco-friendly initiatives, and commitment to community, they exemplify the best of Made in Japan craftsmanship.
Shop Popular Products by Daitoa Ceramics
Nekochigura Series
Adorable cat designs paired with premium Minoyaki porcelain.
Underwater Adventure Series
I recommend Kogiso! The ducks are so cute!
URARAKa Series
Simple, versatile designs perfect for daily use.
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